NEW HIGH SPEED SHINKO SUPER ALPHA SΑ-1227 6/COLOR FLEXO FOLDER GLUER WITH ROTARY DIE CUTTER- EQUIPPED WITH; LEAD EDGE FEEDER VACUUM CARRYING BELT SYSTEM (4) TOP PRINTERS (CERAMIC ANILOX ROLLS AND DOCTOR BLADES) (2) BOTTOM PRINTERS (MOVEABLE) SLOTTER DIE-CUTTER IN-LINE FOLDER GLUER COUNTER EJECTOR STANDARD CONFIGURATION GENERAL FEATURES: THIS MACHINE IS COMPLETELY DESIGNED AND MADE TO THE STANDARD SPECIFICATION OF SHINKO. STANDARD FEATURES: FAST CLEANING INK SYSTEM WITHIN 3 MINUTES LOW RESIDUAL INK FAST HANGING PLATE WITHIN 15 SECONDS FIXED FRAME, QUICK SET UP WITHIN 2 MINUTES MACHINE RUNNING COST IS REDUCED BY ENERGY CONSERVATION IN ELECTRIC POWER EACH UNIT IS INDIVIDUALLY DRIVEN BY SERVO MOTORS SHINKO’S PATENTED FORMING ROLLER SYSTEM ASSURES HIGH FOLDING ACCURACY FEEDING UNIT FEEDING PERFORMANCE AND RELIABILITY IS INCREASED DRAMATICALLY BY ADOPTING A LEAD EDGE FEEDER THAT IS CAPABLE TO HANDLE WARPED BOARD AND BY INDEPENDENTLY DRIVING EACH AXIS SHAFT (4 AXIS) BY SERVO MOTOR. THE FEEDER IS DESIGNED TO DECREASE NOISE AND VIBRATION WHEN RUNNING AT HIGH SPEEDS, CREATING A SAFER, QUIETER ENVIRONMENT FOR OPERATORS AND PLANT PERSONNEL. AN ADDED REGISTRATION COMPENSATOR GREATLY INCREASES THE ACCURACY OF THE FEEDER. FEEDING UNIT LEAD EDGE FEEDER AUTO RETURN TO “0” POSITION BACK GUIDE AUTO LEAD EDGE AUTO SET TRIAL SHEET RUNNING DEVICE (OPTIONAL) PAPER DUST REMOVER (SHINKO’S ORIGINAL DESIGN) SHEET JAM DETECTOR BATCH COUNTER SIDE TAMPER LEAD EDGE TABLE GRATE-LESS MECHANISM CBS (CARRYING BELT SYSTEM) THE CBS PREVENTS THE SHEETS FROM OFFSETTING DURING FEEDING, ENABLING CLEAR AND HIGH QUALITY PRINTING. THE SHEET-HOLDING FORCE IS ADJUSTABLE DEPENDING ON THE TYPES OF SHEETS USED, ELIMINATING SHEET OFFSETTING AND EDGE CRUSHING. PRINTING UNITS (4 FIXED) THE USE OF A CHAMBERED DOCTOR BLADE SYSTEM COVERS INK UNIFORMLY REGARDLESS OF MACHINE SPEED OR SHEET SIZE, ELIMINATING UNEVEN OR FADED COLORS. THE (CBS) SHEET TRANSFER SYSTEM WITH EXCELLENT STABILITY ENABLES HIGH-QUALITY, SHARP PRINTING WITH ACCURATE REGISTRATION. DURING SET UP THE PRINT UNITS ARE RAISED 4” ABOVE THE BOARD LINE AND THE CBS AUTOMATICALLY COMPENSATES. PRINT UNITS CAN BE RAISED FOR SET UP EVEN WHILE THE MACHINE IS RUNNING. ALL FUNCTIONS ARE CONTROLLED BY THE COMPUTER. PRINTER PRINT CYLINDER LIFTING DEVICE PRINT CYLINDER MOTORIZED LATERAL ADJUSTMENT PRINT CYLINDER AUTO RETURN TO “ 0 ” POSITION SHINKO INKING SYSTEM INK FLOW MONITORING BUZZER CERAMIC ANILOX ROLL AUTOMATIC INK TOUCH AUTOMATIC PRINT PLATE FILM WINDER TEFLON COATED INK PANS CHAMBERED DOCTOR BLADE INKING SYSTEM PRINTING UNITS (2 MOVEABLE) PRINTER PRINT CYLINDER MOTORIZED LATERAL ADJUSTMENT PRINT CYLINDER AUTO RETURN TO “ 0 ” POSITION SHINKO INKING SYSTEM INK FLOW MONITORING BUZZER CERAMIC ANILOX ROLL AUTOMATIC INK TOUCH AUTOMATIC PRINT PLATE FILM WINDER TEFLON COATED INK PANS CHAMBERED DOCTOR BLADE INKING SYSTEM (0) DWELL UNIT WITH IR DRYER (OPTIONAL) SLOTTING UNIT SHINKO’S 8-SHAFT SLOTTING SECTION OFFERS PERFECT CREASING AND CLEAN SLITTING, WHILE CREATING PRECISE JOINTS. BY EMPLOYING DOUBLE SLOTTING UNITS, THE OPERATOR RARELY NEEDS TO ADD OR REMOVE KNIVES. SLOTTER UNIT DUAL SLOTTER SYSTEM PRECRUSH ROLLS 1:1 CREASING ROLLS AUTOMATIC SETTING OF YOKE HEADS AUTOMATIC SET UP WITH A SELECTION OF REGULAR GLUE FLAP OR EXTENDED GLUE TAB GLUE TAB WASTE REMOVER (GLUE TAB WASTE IS REMOVED BY A ROTARY BRUSH AND FAN SYSTEM, DELIVERING CLEAN PRODUCT TO THE FOLDING SECTION.) DIE-CUTTING UNIT A FULL SIZE, SOFT ANVIL ROTARY DIE-CUTTER GIVES FLEXIBILITY TO THE SHINKO LINE. IN ADDITION, A “ONE-TOUCH” HAND HOLE CUTTING DEVICE WITH AUTOMATIC POSITIONING SYSTEM IS STANDARD. NO TOOLS ARE NECESSARY TO MOUNT OR REMOVE THE “ONE-TOUCH” DEVICE. DIE-CUTTING UNIT “ONE TOUCH” HAND HOLE CUTTER POLYURETHANE ANVIL RUNNING REGISTER AUTO SET ANVIL COMPENSATION SYSTEM ANVIL OSCILLATION SYSTEM MOTORIZED PULL RINGS (CNR CONTROLLED) FOLDING SECTION SHINKO’S INTERNATIONALLY PATENTED FORMING ROLLER SYSTEM MINIMIZES JOINT GAPS AND FISHTAILING. THIS COMBINED WITH SHINKO’S ACCURATE CREASING AND SLOTTING SYSTEM, PRODUCES THE HIGHEST QUALITY FOLDING AND FORMING. FOLDING SECTION FORMING ROLLERS GUIDE BARS UPPER SUCTION BELT UNDERNEATH BELT WITH SUCTION FUNCTION (WITH VARIABLE SPEED) SELECT DEVICE TO CHANGE CLEARANCE BASED ON FLUTES WHEEL SYSTEM OR VALCO GLUE SYSTEM COUNTER EJECTOR SHINKO’S SERVO DRIVEN DOWN STACKING COUNTER SYSTEM CAN EASILY HANDLE FINISHED BOXES, EVEN AT THE HIGHEST SPEEDS. COUNTER EJECTOR ONE-STAGE COUNTER SQUARING UNIT SQUARING HOPPER HOLDING FAN HEAVY DUTY ELEVATOR DELIVERY CONVEYOR BELT TOUCH SCREEN OPERATED HMI COMPUTERIZED NUMERIC CONTROLS (CNC) SHINKO HAS DEVELOPED DEDICATED SOFTWARE FOR THE FLEXO FOLDER GLUER THAT IS EASY TO USE WHILE STILL GIVING THE OPERATOR FLEXIBLE CONTROL. CNC TOUCH PANEL MAIN CONTROL PANEL UNIVERSAL POWER SUPPLY TEACHING FUNCTION DIAGNOSTIC SYSTEM OVER STACKER/COUNTER EJECTOR BYPASS SYSTEM (OPTIONAL): WHEN PROCESSING FLAT SHEETS THROUGH THE MACHINE, THE SHEETS ARE FED BY THIS BYPASS SYSTEM AND STACKED AT THE BACK OF THE COUNTER EJECTOR. THE BYPASS SYSTEM IS CONTROLLED BY THE COMPUTER AND CAN BE SET FOR COMPLETE AUTOMATIC OPERATION, WITHOUT THE NEED FOR A DESIGNATED WORKER AT THE MACHINE. THE SHEETS DISCHARGED FROM THE FOLDING SECTION ARE TRANSFERRED TO THE CONVEYOR EXTENDED OVER THE SQUARING SECTION AND THEN SENT TO THE DOWNSTACKER BEHIND THE COUNTER EJECTOR. THE SHEETS ARE THEN ALIGNED AT THE DOWNSTACKER AND DISCHARGED IN THE DESIRED DIRECTION (OPERATION SIDE OR DRIVE SIDE). SPECIFICATIONS: Maximum machine speed 300 Sheets/minute Maximum sheet size (RSC) 1210 x 2700 mm Minimum sheet size (RSC) 290 x 650 mm