NEW SHINKO 1125 4/COLOR FLEXO FOLDER GLUER

NEW HIGH SPEED SHINKO SUPER ALPHA SΑ-1125 4/COLOR FLEXO FOLDER GLUER WITH ROTARY DIE CUTTER-

EQUIPPED WITH;

LEAD EDGE FEEDER
VACUUM CARRYING BELT SYSTEM
(4) PRINTERS (CERAMIC ANILOX ROLLS AND DOCTOR BLADES)
SLOTTER
DIE-CUTTER
IN-LINE FOLDER GLUER COUNTER EJECTOR

STANDARD CONFIGURATION

GENERAL FEATURES:

THIS MACHINE IS COMPLETELY DESIGNED AND MADE TO THE STANDARD SPECIFICATION OF SHINKO.
STANDARD FEATURES:
FAST CLEANING INK SYSTEM WITHIN 3 MINUTES
LOW RESIDUAL INK
FAST HANGING PLATE WITHIN 15 SECONDS
FIXED FRAME, QUICK SET UP WITHIN 2 MINUTES
MACHINE RUNNING COST IS REDUCED BY ENERGY CONSERVATION IN ELECTRIC POWER
EACH UNIT IS INDIVIDUALLY DRIVEN BY SERVO MOTORS
SHINKO’S PATENTED FORMING ROLLER SYSTEM ASSURES HIGH FOLDING ACCURACY

FEEDING UNIT

FEEDING PERFORMANCE AND RELIABILITY IS INCREASED DRAMATICALLY BY ADOPTING A LEAD EDGE FEEDER THAT IS CAPABLE TO HANDLE WARPED BOARD AND BY INDEPENDENTLY DRIVING EACH AXIS SHAFT (4 AXIS) BY SERVO MOTOR.
THE FEEDER IS DESIGNED TO DECREASE NOISE AND VIBRATION WHEN RUNNING AT HIGH SPEEDS, CREATING A SAFER, QUIETER ENVIRONMENT FOR OPERATORS AND PLANT PERSONNEL. AN ADDED REGISTRATION COMPENSATOR GREATLY INCREASES THE ACCURACY OF THE FEEDER.

FEEDING UNIT

LEAD EDGE FEEDER
AUTO RETURN TO “0” POSITION
BACK GUIDE AUTO
LEAD EDGE AUTO SET
TRIAL SHEET RUNNING DEVICE (OPTIONAL)
PAPER DUST REMOVER (SHINKO’S ORIGINAL DESIGN)
SHEET JAM DETECTOR
BATCH COUNTER
SIDE TAMPER
LEAD EDGE TABLE GRATE-LESS MECHANISM

CBS (CARRYING BELT SYSTEM)

THE CBS PREVENTS THE SHEETS FROM OFFSETTING DURING FEEDING, ENABLING CLEAR AND HIGH QUALITY PRINTING. THE SHEET-HOLDING FORCE IS ADJUSTABLE DEPENDING ON THE TYPES OF SHEETS USED, ELIMINATING SHEET OFFSETTING AND EDGE CRUSHING.

PRINTING UNITS (4)

THE USE OF A CHAMBERED DOCTOR BLADE SYSTEM COVERS INK UNIFORMLY REGARDLESS OF MACHINE SPEED OR SHEET SIZE, ELIMINATING UNEVEN OR FADED COLORS.
THE (CBS) SHEET TRANSFER SYSTEM WITH EXCELLENT STABILITY ENABLES HIGH-QUALITY, SHARP PRINTING WITH ACCURATE REGISTRATION. DURING SET UP THE PRINT UNITS ARE RAISED 4” ABOVE THE BOARD LINE AND THE CBS AUTOMATICALLY COMPENSATES. PRINT UNITS CAN BE RAISED FOR SET UP EVEN WHILE THE MACHINE IS RUNNING. ALL FUNCTIONS ARE CONTROLLED BY THE COMPUTER.

PRINTER

PRINT CYLINDER LIFTING DEVICE
PRINT CYLINDER MOTORIZED LATERAL ADJUSTMENT
PRINT CYLINDER AUTO RETURN TO “ 0 ” POSITION
SHINKO INKING SYSTEM
INK FLOW MONITORING BUZZER
CERAMIC ANILOX ROLL
AUTOMATIC INK TOUCH
AUTOMATIC PRINT PLATE FILM WINDER
TEFLON COATED INK PANS
CHAMBERED DOCTOR BLADE INKING SYSTEM

SLOTTING UNIT

SHINKO’S 8-SHAFT SLOTTING SECTION OFFERS PERFECT CREASING AND CLEAN SLITTING, WHILE CREATING PRECISE JOINTS. BY EMPLOYING DOUBLE SLOTTING UNITS, THE OPERATOR RARELY NEEDS TO ADD OR REMOVE KNIVES.
SLOTTER UNIT

DUAL SLOTTER SYSTEM

PRECRUSH ROLLS
1:1 CREASING ROLLS
AUTOMATIC SETTING OF YOKE HEADS
AUTOMATIC SET UP WITH A SELECTION OF REGULAR GLUE FLAP OR EXTENDED GLUE TAB
GLUE TAB WASTE REMOVER
(GLUE TAB WASTE IS REMOVED BY A ROTARY BRUSH AND FAN SYSTEM, DELIVERING CLEAN PRODUCT TO THE FOLDING SECTION.)

DIE-CUTTING UNIT

A FULL SIZE, SOFT ANVIL ROTARY DIE-CUTTER GIVES FLEXIBILITY TO THE SHINKO LINE. IN ADDITION, A “ONE-TOUCH” HAND HOLE CUTTING DEVICE WITH AUTOMATIC POSITIONING SYSTEM IS STANDARD. NO TOOLS ARE NECESSARY TO MOUNT OR REMOVE THE “ONE-TOUCH” DEVICE.

DIE-CUTTING UNIT

“ONE TOUCH” HAND HOLE CUTTER
POLYURETHANE ANVIL
RUNNING REGISTER AUTO SET
ANVIL COMPENSATION SYSTEM
ANVIL OSCILLATION SYSTEM
MOTORIZED PULL RINGS (CNR CONTROLLED)

FOLDING SECTION

SHINKO’S INTERNATIONALLY PATENTED FORMING ROLLER SYSTEM MINIMIZES JOINT GAPS AND FISHTAILING. THIS COMBINED WITH SHINKO’S ACCURATE CREASING AND SLOTTING SYSTEM, PRODUCES THE HIGHEST QUALITY FOLDING AND FORMING.

FOLDING SECTION

FORMING ROLLERS
GUIDE BARS
UPPER SUCTION BELT
UNDERNEATH BELT WITH SUCTION FUNCTION (WITH VARIABLE SPEED)
SELECT DEVICE TO CHANGE CLEARANCE BASED ON FLUTES
WHEEL SYSTEM OR VALCO GLUE SYSTEM

COUNTER EJECTOR

SHINKO’S SERVO DRIVEN DOWN STACKING COUNTER SYSTEM CAN EASILY HANDLE FINISHED BOXES, EVEN AT THE HIGHEST SPEEDS.

COUNTER EJECTOR

ONE-STAGE COUNTER
SQUARING UNIT
SQUARING HOPPER
HOLDING FAN
HEAVY DUTY ELEVATOR
DELIVERY CONVEYOR BELT
TOUCH SCREEN OPERATED HMI

COMPUTERIZED NUMERIC CONTROLS (CNC)

SHINKO HAS DEVELOPED DEDICATED SOFTWARE FOR THE FLEXO FOLDER GLUER THAT IS EASY TO USE WHILE STILL GIVING THE OPERATOR FLEXIBLE CONTROL.

CNC

TOUCH PANEL
MAIN CONTROL PANEL
UNIVERSAL POWER SUPPLY
TEACHING FUNCTION
DIAGNOSTIC SYSTEM

OVER STACKER/COUNTER EJECTOR BYPASS SYSTEM: (OPTIONAL)

WHEN PROCESSING FLAT SHEETS THROUGH THE MACHINE, THE SHEETS ARE FED BY THIS BYPASS SYSTEM AND STACKED AT THE BACK OF THE COUNTER EJECTOR. THE BYPASS SYSTEM IS CONTROLLED BY THE COMPUTER AND CAN BE SET FOR COMPLETE AUTOMATIC OPERATION, WITHOUT THE NEED FOR A DESIGNATED WORKER AT THE MACHINE. THE SHEETS DISCHARGED FROM THE FOLDING SECTION ARE TRANSFERRED TO THE CONVEYOR EXTENDED OVER THE SQUARING SECTION AND THEN SENT TO THE DOWNSTACKER BEHIND THE COUNTER EJECTOR. THE SHEETS ARE THEN ALIGNED AT THE DOWNSTACKER AND DISCHARGED IN THE DESIRED DIRECTION (OPERATION SIDE OR DRIVE SIDE).

SPECIFICATIONS:
Maximum machine speed 330 Sheets/minute
Maximum sheet size (RSC) 1050 x 2500 mm 41.34” x 98.43”
Minimum sheet size (RSC) 260 x 755 mm 10.24” x 29.72”